Introduction
This page is includes information on the costs of different metals used in mechanical engineering. When producing mechanical components the material costs is generally of limited significance . Other costs should be included when comparing materials including design, procurement, production control, forming, machining, finishing, distribution, etc etc. A component lifetime costs include maintenance, corrosion protection and recovery (scrap).
The raw material cost for a particular component may be 20 times the cost if made from one material compared to another on a weight to weight basis. However the lifetime costs may be very similar if all of the other factors are also taken into consideration.
The material cost of a mass produced investment casting item may be 80% of the final cost. The material cost of a single complicated machined item may be less than 10% of the final cost..
It is not possible to provide cost comparisons between different metals to any level of accuracy. Each metal is varying in price on a day to day basis and different alloys of the same metal can have significantly different costs. A grade 7 titanium alloy costs twice as much as pure titanium (grade 1,2 or 3).
Comparing costs should only be based on final installed costs. eg. for a domestic, industrial piping system a screwed steel system would cost about 40% more than a copper piping system...
Example :
The price of a titanium /titanium alloy products results from a number of factors:
- Alloying grade .some grades e.g with Pd alloying component, can significantly increase the price of the alloy.
- The purity of the grade... the more pure the higher the cost
- The test and inspection requirements;
- The procured quantities. The more ordered the lower the specific cost
- The geometry ..rolling or forging affects prices per volume or weight
- Demand ..e.g High defence demand for aerospace industry can result in higher metal prices
- Local economy.. Metal availability
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In year 2000 the price of titanium was about £13 000 to £43 000/tonne..
In 2002 the price of raw titanium was about to £8960/tonne.
In 2005 to-date the price of titanium has varied between £6000 and £9000 /tonne
Ref 2010 ..I have enclosed a chart from the metalprices webpage to illustrate to range of titanium ingot pricing over a 12 month period

11$/lb is equal to about £15,700/tonne"
Table showing relative metal costs
The table below can only really be used to give broad relative initial material costs. The figures are based on a reference source originating about 2002
| Material |
Density |
Cost/tonne |
Relative |
Cost /m3 |
Relative |
| kg/m3 |
£/tonne |
£/tonne |
£/m3 |
£/m3 |
| Carbon Steel |
7820 |
550 |
1 |
4301 |
1,0 |
| Alloy Steels |
7820 |
830 |
1,51 |
6490,6 |
1,5 |
| Cast Iron |
7225 |
830 |
1,51 |
5996,75 |
1,4 |
| Stainless Steel |
7780 |
4450 |
8,1 |
34 621 |
8,0 |
| Aluminium/alloys |
2700 |
2220 |
4,0 |
5994 |
1,4 |
| Copper /Alloys |
8900 |
5550 |
10,1 |
49 395 |
11,5 |
| Zinc alloys |
7100 |
2220 |
4,0 |
15 762 |
3,7 |
| Magnesium /alloys |
1800 |
4000 |
7,3 |
7200 |
1,8 |
| Titanium /alloys |
4500 |
17 000 |
30,9 |
76 500 |
17,4 |
| Nickel alloys |
8900 |
18 000 |
32,7 |
160 200 |
36,8 |
Current Metal Prices.. November 2010
I have tried to obtain some current (Nov 2010) metal prices from various internet sources and I list them below..These sometimes differ considerably from the table above
| Material |
Cost/tonne |
Relative Cost
(weight) |
Relative Cost
(volume) |
| £/tonne |
| Steel (Billet) LME-Nov-2010 |
321 |
1 |
1 |
| Steel (Hot Rolled Plate)-MEPS-July-2010 |
505 |
1,6 |
1,6 |
| 304 Steel (Hot Rolled Plate)-MEPS-July-2010 |
2 536 |
7,9 |
7,9 |
| 316 Steel (Hot Rolled Plate)-MEPS-July-2010 |
3 535 |
11 |
11 |
| Tin- LME-Nov-2010 |
15 458 |
48 |
45 |
| Aluminium Alloy - LME-Nov-2010 |
1 407 |
4,.4 |
1,5 |
| Aluminium - LME-Nov-2010 |
1 425 |
4,4 |
1,5 |
| Copper - LME -Nov-2010 |
5 279 |
16,4 |
18,7 |
| Zinc - LME -Nov-2010 |
1 412 |
4,4 |
4,0 |
| Nickel - LME -Nov-2010 |
14 398 |
44 |
51 |
| Lead - LME-Nov-2010 |
1 414 |
4,4 |
6,4 |
| Titanium (ingot 6AL-4V) steelonthenet (11$/lb) |
15 700 |
49 |
28 |
Prices in dollars for 25mm round bar x 300mm long (0,00015m3 ) ...November 2010 (Onlinemetals (USA)
| Metal |
Price $
|
£1000/tonne
|
£1000/m3
|
Relative cost
(weight) |
Relative cost
(volume) |
| Steel HR (A56) |
6 |
3,2 |
24,7 |
1 |
1 |
| Steel CD (12L40) |
7,4 |
3,9 |
30,5 |
1.23 |
1.23 |
| Alloy Steel (4130) |
9,99 |
5,3 |
41,2 |
1.66 |
1.66 |
| St.Stl (304L) |
15,34 |
8,1 |
63,2 |
2.6 |
2.56 |
| St.Stl (316L) |
20,61 |
10,9 |
84,9 |
3.4 |
3.44 |
| Aluminium (2011-T3) |
8,58 |
13,1 |
35,4 |
4.2 |
1.43 |
| Copper (C110) |
37,91 |
17,5 |
156,2 |
5.6 |
6.32 |
| Brass (C360) |
25,3 |
11,7 |
104,3 |
3.7 |
4.22 |
| Bronze |
42,09 |
19,5 |
173,5 |
6.2 |
7.0 |
| Titanium (6AL-4VG5) |
107 |
98 |
441 |
31 |
17.8 |
Comparison of raw bulk material costs above with actual metal stock prices
..Looking at the cost per tonne of HR steel in the form of a 1" dia bar 1 foot long at £3200 against the LME price for the raw material in bulk for at £321/tonne illustrates the massive diiference in the price of raw materials to the actual price of materials as supplied for initial machining processes in small quantities.
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